Projects/Donald Mineral Sands Refinery

Case Study

Donald Mineral Sands Refinery

Preliminary structural design and CAPEX inputs for a Wimmera greenfield mineral sands refinery — PFS layouts, quantities and design basis, Victoria.

Donald Mineral Sands Refinery
Structural EngineeringVictoria, Australia2024

Project period · 2024

Preliminary structural design and CAPEX inputs for a Wimmera greenfield mineral sands refinery — PFS layouts, quantities and design basis, Victoria.

Project Context

During pre-feasibility and feasibility stages, the Donald mineral sands development required credible structural scope definition, layout options and cost inputs to support investment decisions in Victoria’s Wimmera region.

Engineering Scope

  • Preliminary structural layouts for wet and dry process areas
  • Design basis memoranda — loads, materials, design life and interface assumptions
  • Order-of-magnitude steel and concrete quantities for CAPEX models
  • Identification of long-lead or atypical structural items
  • Coordination with process and civil teams on plot plan and equipment lists
  • Input to study reports and stage-gate presentations

How We Delivered

We worked iteratively with the study team, updating layouts as process flows matured and feeding quantities into cost consultants. Structural options were presented with pros/cons for modularisation, expansion allowances and construction strategy.

Outcomes

  • Defensible structural CAPEX for feasibility sign-off
  • Clear design basis for subsequent detailed design
  • Reduced rework risk at PFS/FS stage gates

Engineering capabilities applied

This project draws on the following Nunese services. Contact us for similar scopes.